Friday, March 15, 2013

INSPIRATION





If only modifying your car was as easy as using a photo editing program on your computer!!


You might gather I loooooove the way 70's muscle cars look and hope to incorporate some of those elements into my Cortina.  I think getting that look is the final touch, first I need to sort some of the issues with the bodywork and replace the engine with something more performance orientated - which is just about any engine other than the one currently fitted!  In all fairness the little crossflow engine I have is adequate for the time being but for anyone interested in differential ratios; when I say it's got a 4.11:1 axle you will know why I want to start upgrading things to make it better for cruising, especially on a motor way.

The engine bay on a Cortina is huge.  The Mk3 came with a variety of engines, from the 1300 crossflow to the 3000 Essex in the Savage, Australia got an in-line 6 crossflow which are popular with tuners and many people have fitted V8's from Rover 3.5's to the Ford and Chevy V8.
Australia is probably the hotbed for these conversions as there are kits available off the shelf to install something like a 308ci Ford V8 from these guys: Castlemaine Rod Shop I know if I had the money I would buy the kit and a Ford V8 but I think a V8 conversion might be a bit of an ambitious project for me at the moment.

Firstly, I have uploaded lots of photos I have obtained from the internet over years, if you recognize them as yours and you would prefer that I didn't use them please just let me know and I will remove them as soon as I can.  

OK.




















A V8 just looks soooo right in the Cortina engine bay!






Nothing else sounds better than a V8

The other Vee option is to install a V6, such as an Essex (as fitted to the Jeff Uren tuned Savage) but there are also many variations on the Ford Cologne V6 engine, all of them using the same cortina derived engine mounts.  Fortunately I actually have these mounts, if you need the part numbers for a similar project they are: RH side = 76TF6030BA LH side = 79TF6031AA  




V6 2.8i Capri Engine in a Cortina engine bay. 

Ford fitted the Cologne V6 engine in the Mk4 and Mk5 Cortina which was available as a 2.3L (fueled via carburetor) These are the specific mounts I have and they will fit all the Mk3/4/5 models.  It's worth pointing out that they are fairly scarce so if you come across a set cheaply enough I suggest you buy them as they are always in demand.
Possibly the easiest V6 install for a wiring novice like me is either a 2.8 Granada engine with carburetor fueling or a 2.8i Capri engine which was fueled via mechanical fuel injection (Mfi), the later 2.8i engines use Efi before Ford started using the 2.9 engine.  Furthermore there is the Cosworth 2.9i 24 valve engine often referred to as a BOA or BOB (depending on the version) fitted to the Granada Scorpio V6 which is probably the best choice in terms of performance as it is a genuine Cosworth developed engine and produces impressive horsepower even in standard form.  For me there is the issue with wiring up the ECU which despite studying diagrams my brain finds confusing! 
More performance can be extracted from the Cologne, there have been commercial kits available for forced induction from recognized tuning specialists such as Turbo Technics but many kits have been developed as part of a home brew turbo installation.  While the Ford V8's are renowned for torque delivery and their capacity for performance these (fairly old) V6 engines are still more than capable of producing respectable 1/4 mile times of 10 seconds or under when forced induction is implemented.  I've become a fan of Skogen Racing's work.




A well sorted Cologne V6 engined Cortina is an impressive sight.  This is a Taunus (Cortina) coupe, you don't see many of these and the rear end on this car has been extensively modified by widening the rear quarters to accommodate larger tyres to maximize grip.





Known as a Taunus to most of Europe and a Cortina in the UK (TC in Australia) Whatever the name Skogen Racing know how to extract performance out of the old V6 and their videos are well worth watching if you are into modified Fords.  From approximately 1min 50seconds into the video they show the Taunus, just listen to that Turbocharger spooling up!

The other option is a 2.0 pinto.  I already have one of these engines and matching gearbox spare so I think this is the most likely engine I will install.  The Pinto is also quite simple to work on and because it was used for a number of years it also spans Carburetor and Efi fueling.  Here is a superb home brew Turbo installation by a fellow member of the MTOC  The owner was previously only confident servicing his cars until he started getting into modification through the help of other club members, I am sure you will agree his efforts are impressive and it is a regular performer on the strip.

















I don't have all the info but as a guess the EFi you see here was probably donated by a sierra with it's 2.0 head as non injection heads are apparently not EFi compatible and I believe the turbo manifold was a Turbo Technics.  It's not unusual for people to fit Transit pistons to lower compression so they can opt for higher boost and standalone fuel management.

For running gear on mine I have a 2.3 HD Atlas ready to go kindly supplied by Tim (an MTOC club member and througrally decent guy helping me carry it all the way to my garage) they weigh a ton.  This also features powerflex poly void bushes - these normally retail at £60-70 a set!  Also thanks to Graham I have a GT 2.0 Atlas axle, so I have a choice of ratios now.  The original Koln axle which is installed on the car currently will go into storage when removed as these are not strong enough to cope with extreme performance upgrades. Either of the alternative axles will be used, budget permitting an LSD differential will be installed into the better of the two.

Also another thanks to Graham, because of his generosity I also have a couple of reconditioned brake calipers which will replace my current ones.  I'm not too fussed about 4 pots which are very expensive, maybe in a few years.  I also have a Servo and Master cylinder which I will install in place of my non servo assist brakes as these brakes do require up-rating with any increase in horsepower. 

The Next job would be the handling so I will install some new springs and shocks.  Graham supplied front and rear anti roll bars which will go on, my Cortina is an early Mk3 so these were never fitted by Ford.  
I don't actually want my Cortina handling like a go-cart, I believe the Mk3 Cortina was never designed to handle like a Lotus Elise and personally I like the 70's wallow you get from the suspension so losing this would be detrimental to the character of the handling. I want additional performance but I don't think I will be competing on a track or strip.

Body and interior.

This is almost the easiest part for me, seeing as there are so many cool looking cars out there to glean inspiration from.   

 



  









Aussie Ford TC Cortina arch extensions.  These are a very cool 70's addition.



Talking about Aussie Fords what about this Mad Max replica Pursuit Special.  The original versions used in the film were Ford Falcons but this is a really nice reproduction, the roof spoiler and the arch spats set it off superbly.














These Wheels (Weller 13" up front and 14" rear) and White Lettered Tyres are superb.  This GXL is owned by Club member of MTOC Joe.


























I found this Gen 1 Camaro on YouTube, I realize it isn't a Ford but this is what I would call Resto Mod and it really looks very clean and subtle, the rear quarters have been flared to emphasize it's shape.   The rear spoiler is a masterpiece of design, the shut-lines match up beautifully and the 'ducktail' styling really sets it off. 
































I spotted this on Car and Classic web site and just thought it was a superb Resto Mod.  This is the Taunus shape Cortina for Europe and quite an unusual sight over here.  The pin-striping around the blacked out tail section is a really nice touch. 


















I don't think I've seen an Australian TC or TD that I haven't liked.  I think the Aussie's have the whole packaged nailed to a tee, firstly they know how to build performance cars but their styling is also striking. 












The best looking car off the production line in the last 20 years, the new Dodge Challenger.  On this particular car I really like the twin stripe emphasizing the coke bottle styling.















Another MTOC Member's car, this one has undergone a huge rebuild and has many of the elements I'd like to incorporate into my car, the wheels are fantastic but unfortunately hugely expensive!




These are the wheels I've managed to obtain for my Cortina.  They are called WolfRace TurboVecs and they were the must have wheels of the 1970's as they were more expensive than the Slot Mag.  I had some slot mags on my previous MK3 and still like them.  In an ideal world I'd have a collection of wheels I could swap as they are the quickest way to change the look of a vehicle. 


















These are the Tyres I intend to buy for the rear wheels in 205/60/R13 size.  Fronts will be 175/70/R13 for some contrast in rolling radius.  This should give a slightly racked look to the stance of the Cortina which will give it a 70's style.  




This is an authentic 1970/80's look, I see Cobra slot mag wheels, side exit exhaust, ducktail spoiler and jacked up rear suspension.  I see they have not fitted rear window louvers though, probably a pricey feature even back than.  It looks like this was a GXL, an expensive version of the Cortina in it's day, mine is a poverty spec L!

















Nothing says 1970's sports car interior like a set of tombstone seats.  I also have a set of these seats, again due to the generosity of a forum user on BSC the seats really will be the final touch to my interior.  I also have the GT 4 dial cluster to add (oil pressure, fuel level, water temp, amps) and recently acquired a rev counter which I will add once I've done the mechanicals, I think it's a 4 cylinder gauge so it'll need re-calibrating if I use a V6.
















If you think I have garish taste in cars just look back a few decades, the extremes of Cortina based styling back in the 70's and 80's was way more adventurous.  This Cortina was known as "Satisfaction" it's common to give the vehicle a name, especially when cars are competing in drag racing events so they gain a reputation, I think Satisfaction is awesome!  There was a famous Cortina racer knows as "Power not Paint" driven by Mick Rogers, this Cortina was a genuine 10 second quarter mile car and both the car and driver were a very formidable combination on the strip.   



Obviously it takes far more dedication than I have to offer to get to the stage where your car and your skill as an enthusiast becomes renowned but these folks are like heroes to me.  There are dozens of guys on the club forums who have an infinite amount of experience with these cars and a huge amount of patience for novices like me, so if you are thinking of getting a classic Ford why not give the Cortina Mk3 to 5 a look and find out for yourself how rewarding it is to own one.

Thursday, March 14, 2013

PASS!!!!

Oh yhea!!!  She passed.  Thank GOD.  Commence another year of Cortinary based antics on the open roads ... right after I've finished my work... and all the jobs I've been putting off on the house while getting her roadworthy.  I am grateful there are not house versions of MOT's because ours would probably fail at the moment it's in need of so much stuff so best get cracking with all that now!!



The Cortina's MOT Pass... Even Snarf was shocked

Wednesday, March 13, 2013

Re- MOT work. Fingers crossed!!!!!!!!


Re MOT tomorrow so I'm hoping for a pass.  All appendages are crossed, even some that are not meant to.
I had a few things to sort, the bushes I would have done but I don't fancy swinging a hammer under my car, on my back, on a squelchy driveway, on a hill in case I end up wearing the Cortina as a hat when it inevitably falls off the axle stands.  I really want some void bush pullers / pushers.     
The brakes on the other hand I am happy to do.  I like to refresh my memory as I forgot about the cling film over the filler cap on the master cylinder last time, this makes the job less messy and stops any air from getting into the brake system which would need to be completely bled through.      



























At least I have the manual the right way up, that's a good start!

The last fail was due to a twist in the N/S brake hose which sometimes happens when they are incorrectly fitted in the past - I can only blame myself here as I was rushing to do the job last year when trying to get the brakes operational. A twisted pipe can just corkscrew lightly so check this is not a mistake you also make as some garages will not award your car with an MOT over a twisted hose. The brake hoses were not damaged but I decided to replace them anyway as I had some in a box of spares I bought from a very generous gentleman who sold them, plus a load of other parts I need, to me for a superb price.





Mmm new old stock parts!




This is the brake pipe straightened out but it is getting replaced along with the other side.  I am no expert on brakes or Cortinas but one tip I can offer is to douse the joints in penetrating fluid before the job because it's possible to knacker something trying to unscrew hoses with corroded threads which haven't been undone in years, even with penetrating fluid it can happen.  I was very fortunate, someone had been periodically covering the lot with loads of grease which means the pipes and the threads were like new. It just meant a lot of cleaning was involved.
























I usually give the area I'm working on a bit of a clean first, I don't know if it makes much difference but I always think it's best to do this first rather than allow a load of crap to get in somewhere when you start loosening off bits.






















Notice the block of oak I stuffed this under the front clip as a safety precaution in case the jack lets go; I have had that happen before when working on a defender axle, the seals in the jack just popped and it started lowering quickly but on that occasion I had my axle stands and a second jack in place as a precaution - so just a warning it can happen, jacks can fail!























Ooooh look at that handsome beast.......... and the hairy ape leaning on the wing.

So lets hope I walk away with an MOT pass tomorrow now the jobs have been sorted.

Tuesday, March 5, 2013

MOT time




















Oh dear!  With the best of intensions and with the welding work done and nothing pending from the previous MOT failure, from a few weeks ago, the MOT inspector discovers another problem... Now if only I'd known about this on the first attempt at an MOT I'd have sorted it beforehand rather than whizzing around like a blue arsed fly trying to get it sorted in the 10 days grace... such is life.  The culprit was void bushes on the rear axle, admittedly they were shagged but to be fair they were not noticeable when driving, the usual sideways wobble was not present and I reckon the current engine lacks the performance to really show up these things in a forward / backwards motion. 

Never mind and cheer up Cortina I'll have you ship shape soon, luckily I have some lovely powerflex poly bushes and a spare couple of upper radius arms with new bushes already pressed in which I have salvaged from a spare axle I was hoping to fit when the engine is (eventually) replaced with something bigger.  As per usual the owners club has been a vital source of information, the MTOC (mark three owners club)
http://markthreeownersclub.com it is well worth joining and the membership fee is recovered by the various deals you get.  As the Mk3 is pretty similar to the Mk4 and 5 in many ways Buy Sell Cortina http://www.buysellcortina.co.uk which features owners from Mk1 to Mk5 is also a vital source of info and between the two there is an abundance of really great people who are generous with their time helping you with info you are looking for.  Quite often I'd just be stumped when trying to find a solution to a problem so if you have a Cortina I recommend you join up to both.     
  

















Believe it or not those purple powerflex bushes are about £60-70 for a set of 4! The original rubber ones (like the ones fitted in the radius arm above) are about £4 but depending on the mileage are a yearly job apparently.  Anyway, I'm starting to gather a nice file of fail sheets now, before long it'll be thicker than than the fecking service history.

Monday, March 4, 2013

Floorpan welding.





The sound of frying bacon was in the air yesterday (or more correctly in a garage) and if you know old cars you'll know that distinctive sound can only mean one thing; a mig welder patching up a hole.

Here's where it all starts, What a great retro interior! But I'm curious, what's the floor like under that carpet?

























I'll just lift it, shall I?




















Hmmm




OOh what's that?
Maybe I should give it a poke?........ As the screwdriver makes a bid for freedom through the floor pan.





Oh... crap...

So while saving to do the work I removed all of the mats, insulation material and that stuck on bitumen style sound deadening matting from the floor with a wallpaper scraper.  The results of rather a lot of swearing is what you see above, the floor was very solid (ignore the holey bits) under the sound deadening.  It's horrible stuff to remove, basically you have a choice; either get into a sticky mess by warming it up or knock it off on a brisk morning when it's brittle, either way it's a slow job and pings off in little tiny bits with lots of frantic scraping.  Water just creeps under it over time and it hides a multitude of sins.
  
To help the welder I also removed the passenger seat as it was just something else to get in the way.  Doing this helps bring the cost of the welding work down.  Unfortunately I cant weld as I haven't got anywhere to weld and no adequate power supply nearby.  I really need to learn though.  






Ooooh.. solid floorpans!!  They look alright for 40odd year old floors, don't they!

I used some red oxide primer and refitted the bungs in the pan using plumbers mait, it never goes hard and stops water ingress better than silicone I think.

Next job for me is to reapply some seam sealer and paint the floorpans.  I might use Hammerite for this, I've seen a nice Mk1 escort with the floorpans painted in blue, to achieve the shade required he mixed Hammerite blue and white together which looked good.  Either that or I'll use satin black. 

I think when summer arrives (hopefully we'll get something that resembles a summer this year..) I'll miss the cool breeze shooting up my leg as I see the tarmac whizz by through the holes in my rotten floor pans but with a 40 year old Ford I doubt I'll be waiting long..